Tiffin MotorHomes
Tuscumbia, AL - Events of Wednesday Oct. 19 to Thursday Oct. 20, 2011
Holy cow! When we said there was a general cooling trend on the way, we weren't kidding. We awoke at Cedar Creek on Wednesday morning to temperatures in the low 40s, a stiff breeze, cloudy skys and drizzle. The high temperature was predicted only to be in the 40s. Driving 3 hours south to Tuscumbia, AL didn't help much. It was only about 47º when we arrived around 1:00 PM. Fortunately, the forecast was calling for an increase to the 70s by the weekend.
In Tuscumbia, we stayed at Heritage Acres RV Park. Most of the sites are back-ins, but they do have two pull-through sites in the back row. There are full-hookups with 30/50-amp electric as well as free Wi-Fi (good signal, and pretty fast) and cable. The photo below shows our site at Heritage Acres.

There is a little traffic noise during the day from the four-lane road that passes the campground, but it quiets down at night. Although there are several railroad crossings within earshot, we only heard occasional trains when we were there.
The sites at Heritage Acres aren't very fancy. In fact, there are essentially rows of sites on a gravel parking lot. However, the gravel is clean and fairly plentiful. As you can see from the next photo showing a view down our row, the sites are relatively close together.

As we said in our last post, we are now on Verizon Broadband for our internet access. Tuscumbia is a 3G area. We didn't run any speed tests, but the 3G in this area feels a little faster than our satellite internet. So far at least, we are happy with our decision to switch.
For the past couple of years, we have stopped on our way south in Red Bay, AL where our motor home was built and stayed in the Tiffin Campground. This year, we decided to take a slightly different route through Tuscumbia and not go to Red Bay. The lens on one of our fog lights is cracked, and Paul was going to order a replacement from Tiffin once we got to Summerdale, AL where we plan to stay at least a month before heading to Florida. However, since Tuscumbia is only 45 minutes from Red Bay, we decided to take a day trip to Red Bay to pick up the replacement fog light and to take a factory tour.
Some things about the Tiffin factory tour have changed since we were there last year. Red, who is the 80-something very southern gentleman who used to lead the tours, no longer does that because of his failing eyesight. However, Red is still there every day as the official greeter. He ushers everyone in the door and makes sure they sign in and get safety glasses, then chats with individuals until it's time for the tour to start.
There is now only one tour a day (9:30 AM) instead of two like there used to be. However the tour has been expanded to include the cabinet shop and the Powerglide Chassis assembly building in addition to the main assembly building that used to be the only part of the operation included in the tour.
There were so many people wanting to take the tour the day we were there (about 25 or 30), they split us into two groups. Our group went second, and our tour guide filled us in on some history of Red Bay while we waited about 10 minutes for the other group to get far enough ahead of us that we wouldn't be running into each other once we got into the plant.
When our turn came, we headed through the gate. Tiffin is building 10 motor homes a day (5 days a week), which is down a bit from the peak of 13 they were building when we visited in 2007, but it is up a lot from only 6 a day (4 days a week) they were building when we were there in 2008 when the high fuel prices first hit. We were happy to see there were lots of cars in the employee parking lot (left) and a good many motor homes sitting in the final inspection area off in the distance.

Tiffin employs about 700 people in the town of Red Bay, and 1400 to 1500 total in western Alabama and Eastern Mississippi. They are very important to the local economy.
Our first stop was the cabinet shop. For the second time in less than two weeks, Paul got to enjoy the aroma of fresh sawdust. The first was at the Loiusville Slugger factory. Paul was really impressed by the size and scope of Tiffin's cabinet-making operation.
We entered though the warehouse where we saw stacks and stacks of lumber. This lumber is first planed smooth, then inspected for defects, which are cut out. There were numerous work stations like the one shown in the photo below where boards were being cut to size for various components.

The components are milled to various shapes and profiles, which are then assembled into drawers, doors and other parts. The next photo shows a paneled door that had just been assembled.

And the next worker is assembling a large, decorative ceiling panel for an Allegro Bus.

After assembly, the wood parts are then sanded and finished. The photo below shows finished sections of kitchen cabinets. Rather than a flip-up counter extension, Tiffin uses a roll-out extension in the larger diesel pushers. Drawers are easy to reach since they roll right out with the extension.

From the cabinet shop, we entered the Powerglide Chassis assembly building. Tiffin builds a good many of its own chassis. They build all the chassis for the Allegro Breeze, Tiffin's newest motor home launched last year. It is a smaller, diesel pusher available in 28 and 32-foot lengths. The Powerglide Chassis is also available as an option on some of Tiffin's larger diesel pushers. The next photo shows a chassis for an Allegro Breeze.

The photo below shows Cummins 450hp ISL engines waiting to be installed in chassis for Allegro Buses.

In addition to building some of its own chassis, Tiffin also buys chassis from Ford, Freightliner and Spartan. All chassis go to the welding shop to have floor structures, storage compartment frames and other components welded on. The welding shop is not part of the tour, but the next photo shows a chassis that just came out of the welding shop. Next, it will go to main assembly.

When the chassis enters the main assembly building, workers begin installing components like water and waste tanks, wiring, flooring, interior walls and cabinets, appliances, exterior walls, roof and end caps. We wrote up a fairly detailed description of the assembly when we visited the factory in 2009. If you are interested in reading more about the assembly and seeing photographs, click here.
After the tour, visitors are invited to have a look inside any of the coaches that are parked inside or outside at final inspection. We looked in a few, but some were hard to see because there were several workers inside. We didn't want to get in their way, especially since we are not looking to buy.
From the Tiffin plant, we headed over to the service facility to pick up the replacement fog light. Unfortunately, the company Tiffin used to buy the light from either no longer makes it or is no longer in business, so Paul will have to try to find an alternative. In the meantime, the light still works - it's just the lens that's cracked. We never drive the motor home at night anyway.
Since we just happened to be in Red Bay on Thursday, and since Swamp John's has their catfish special on Thursdays, we decided to have a "cheat day" and stray from our low carb/low sugar diet and stop for the catfish special. The catfish special means the catfish dinner consisting of fried catfish, French fries, cole slaw and hush puppies is available all day.
Swamp John's is a no-frills restaurant that is located in an old gas station. The pumps are still outside, and the main part of the restaurant is where convenience store of the old gas station probably used to be.

We arrived at Swamp John's at the perfect time - 11:45. Tiffin employees have lunch from 11:20 until noon. Lots of people with Tiffin logos on their shirts were leaving, there was only one person ahead of us in the order line and there were lots of empty tables. One of the Tiffin sons was eating with some of the manufacturing employees at one of the few occupied tables. As we were finishing our meals at 12:10, the order line was fairly long and the restaurant was filling up with again with people from downtown businesses on their lunch break.
The catfish was yummy. There was more than we could eat, especially now that we are used to eating less. There were 4 strips of catfish, a hugh pile of French fires, a big mound of cole slaw and two hush puppies - all for $7.49.

Speaking of our diet, we are doing fairly well with our weight loss. We had a slight setback a few weeks ago when we both went up a little at our weekly weigh-in even though we had not cheated at all that week. However, in the couple of weeks since, we lost that slight gain plus a little more. Paul has lost a total of about 10 pounds since we started in early September, and Margery has lost over 6 pounds. This 'diet' is called the Belly Fat Cure which means that we get to measure our waist, too. Paul has lost 1½ inches and Margery has lost 2 inches. Taking a measurment and weighing in means we usually get to see a loss in at least one of those areas.
After lunch, we headed back to the motor home for an afternoon of relaxation (naps). As we keep saying, we have shifted into relaxation mode. However, we haven't stopped sightseeing completely, and there are still some things in Tuscumbia we want to see.