Motor Home Project: New Inside Sun Shades
The cold spell finally ended and temperatures returned to the 70s and low 80s. We had planned some sightseeing when the weather finally warmed, but we got sidetracked by a motor home project that got its start during the cold spell.
One of the things we did during the cold weather was run errands, and one of the stops we made while running errands was at Beasley Manufacturing in the nearby town of Center Hill.
Beasley Manufacturing makes sun shades that mount to your RV awning. That's all they make (no windshield shades, no custom sewing), but the biggest part of their business is that they sell shade cloth by the foot for do-it-yourself shade projects of all types - for your RV or for your patio or Florida room in your stick house. The shade cloth they sell are remnants and short ends they buy from various sources. Beasley also sells suction cups, snaps, turn buttons, bungees, and other accessories needed to install the sunscreens.
We originally went to Beasley looking for a small piece of shade cloth to use for making a shade for the skylight in the shower. There is a surprising amount of heat that comes in from the skylight, especially in the desert where the sky is very clear. However, when we saw how inexpensive Beasley's fabric was, we started to think about other projects. Prices for shade cloth at Beasley range from $1 to $2 per linear foot, depending on whether the cloth is first or second quality and depending on fabric width. Widths run from 3 to 8 feet. They also have small pieces of left-overs for as little as fifty cents. The photo below shows Paul checking out their fabric.
When we first bought the motor home, we bought sunscreens for the windshield and front side windows from Prompt RV Sunscreen. The sunscreens not only block a lot of heat from the sun coming through the immense windshield, they provide privacy during the day. With the screens in place, you can see out, but those on the outside can't see in.
The advantage to the screens from Prompt is they mount with rubber straps and suction cups and don't require drilling holes in the motor home for mounting. They can also be put up without a ladder, although we do use a one-step stool since neither one of us is very tall. Most other brands of sunscreens use snaps or turn buttons for mounting, which require drilling holes in the fiberglass skin of the RV, and they require a ladder to put up.
Although we have been very pleased with our Prompt RV Sunscreens, newer Tiffin motor homes have powered shades mounted inside the motor home. While it's not practical for us to retrofit our motor home with the power shades because there's not enough room between the windshield and the bulkhead behind the windshield and because of cost, we do like the idea of inside-mounted sunscreens. The disadvantages to outside screens are we sometimes have to wait until the rain stops to put them up, we need a step stool, we frequently have to take time to clean a bug-splattered windshield before we put the screens up, and the side screens that are held up by suction cups sometimes fall down.
RV Quick Shades sells sunscreens that mount to the inside of the windshield by means of suction cups. These shades provide the conveniences of inside-mounted screens without the expense and space requirements of the power shades. Even though our existing sunscreens are in good condition, we started thinking of making our own inside screens similar to the ones sold by RV Quick Shades because of the very reasonable price of fabric at Beasley.
One thing that makes the shades easy to make is the fabric doesn't need to be hemmed. The fabric is woven, then it is vinyl coated which prevents it from fraying.
We left Beasley and went back to the motor home to do some measuring.
From Paul's calculations, we figured we could make inside sunscreens for the windshield, both side windows in the front, plus the big side windows behind the couch and by the dinette for under $75 (including all the hardware), which is about one third the cost of new shades for the windshield and front windows alone from RV Quick Shades.
With measurements in hand, we went back to Beasley and picked up enough fabric to do the job, plus a little extra. Since the fabrics they sell are remnants, the material you want may not be there when you go back if you didn't get enough. However, black and white are very popular and they have those colors pretty much all the time. We chose black for the window sun screens because black scatters less light and makes it easier to see out. We also picked up a small piece of light tan (to match the ceiling) for the shower skylight.
We decided to do the windshield in two panels (one for each half) to make it easier to handle and put up. The photo below shows Paul laying out fabric for one of the windshield panels.
In the next photo, Paul is trimming one of the windshield panels to size.
Most of the time that Paul is doing something on his knees, he crosses his legs at the ankles.
Maregey never knew anyone who did this until she met Paul. However, it must be a Zeller gene since Lora did it, too!
The windshield sunscreens are held in place by suction cups. Snaps would have been more secure, but there is no place around the windshield for the screws needed to hold the snaps in place. Paul started by putting two or three suction cups across the top of the first panel, then added a few more suction cups at the top and some at the bottom to get the screen to hang relatively straight. He ended up with five along the top and three along the bottom. The suction cups need to be a little closer together toward the outside edges of the windshield where it has a little more curve.
Paul used snaps for the screens on the side windows because the snaps are lower profile than the suction cups and because the snaps are more secure and allow the shades to be more taut. The snaps are held to the aluminum window frame by short screws. The photo below shows the final fitting of the passenger-side screen.
From the material left over from the windshield panels plus a little additional fabric, we were able to make sunscreens for the two, large side windows - the one behind the couch and the one by the dinette. Paul would have preferred to use snaps to secure these shades, but we ended up with a combination of Velcro along the top and snaps on the bottom because there isn't enough room at the top to get your hand between the existing day/night shade and the window frame to grab the snaps to unfasten them.
Margery got out her Singer Featherweight sewing machine to sew the Velcro to the shades. She was very creative in maneuvering the shades in the small workspace on the dinette table.
The next photo shows Paul fitting the shade behind the couch. You can see how much brighter it is in the upper corner of the window where the shade hasn't been attached yet.
The next project was the cover for the skylight in the shower. Laying out the cover was a little easier since it is a lot smaller than the window screens.
The next photo shows the shower without the screen on the left and with the screen in place on the right.
Since Paul had to use a flash, the photos don't really show how much darker the skylight cover makes the shower, but you can see there is a lot more glare without the cover. More importantly, since we have a walk-through bathroom, the cover also makes the bedroom much darker and cooler.
We're pleased with the way the shade screen project turned out. The driver's side windshield screen is a little tricky to put up because it's hard to reach way up behind the bulkhead to fasten the suction cups since the steering wheel is in the way; but overall, we think the inside screens will be more convenient than our old ones.
We can hardly believe our time here in Florida is almost half over. We have been pretty busy, so time has flown by. We still have a lot we want to do, so stay tuned.