Park Model Project: Add a Fireplace Part II
Wauchula, FL - Events of Friday, October 19 to Monday, October 22, 2018
After building the framework for the new fireplace enclosure and covering it with drywall, Paul applied and sanded the last coat of joint compound early on Friday (October 12). He then applied a coat of primer.
The walls of the park model have a spatter texture so after the primer dried, Paul applied texture to the new drywall of the fireplace enclosure. The pros apply texture compound using a special spray gun, but home improvement stores sell texture in a can so DIYers can do small jobs and repairs without having to have a special spray gun and a compressor. The spray can has an adjustable nozzle so you can get a heavy, coarse texture or a fine spatter.
Paul applying wall texture from a spray can
The spray texture in a can worked well - almost. Paul was able to match the original wall texture fairly well, but as he was going back over some areas just to even things out a bit the spray can clogged and quit working. Paul could see one or two small spots where the texture was a little light, but the overall result looked pretty good once the texture dried so Paul went ahead and applied a finish coat of the wall color using touch-up paint that was shipped with the park model. After the wall paint dried, the new fireplace enclosure blends perfectly with the surrounding walls, and even Paul can no longer find the spots that he originally thought were light in texture.
Paul applying the final wall color to the fireplace enclosure
Paul cut and fit pieces for the trim surrounding the fireplace insert over the weekend. After applying a coat of primer and a coat of white, semi-gloss paint on Monday (October 15), he did the final fitting of the trim and fastened it in place on Tuesday.
The next step of the project was the mantle for the top of the enclosure. After completing the trim on Tuesday, Paul got cleaned up and headed to Ace Hardware in Wauchula to get stain for the mantle. Margery needed a couple of items from Walmart so she went along. Afterwards, we stopped at Giovanni's Main Street Kitchen in Wauchula for pizza.
Giovanni's Main Street Kitchen
It's been a long time since we ate at Giovanni's. We had side salads ($2.99) with garlic bread and a 12" pizza ($7.99 plus $.50 for each topping). Everything was yummy!
Paul started working on the mantle last Wednesday. After gluing up boards to obtain the required width, he began the time-consuming process of fitting the top. The top is made up of two pieces - one piece in the front that is fixed and another in back that is removable to get at the plugs, cable connections, and wiring for the satellite receiver and DVD player. Not only did the top have to fit the wall at the correct angle, the two pieces had to fit with each other. It took numerous trips outside to the table saw then back inside to check the fit each time he shaved off a little bit here or a little bit there.
After Paul finally got the two pieces of the mantle fitting the way he wanted them, he started sanding. The sanding, routing of a decorative edge on the mantle, and more sanding took the rest of the week. Over the weekend Paul stained the mantle and applied two coats of polyurethane finish.
Paul fastened the mantle and top trim into place on Monday, installed the fireplace insert, and made and installed pieces of black trim around the insert. He cut several small pieces of the baseboard from the pieces he removed from behind the fireplace and fit them to the bottom of the new fireplace wall. The fireplace installation was finally complete. The next two photos show before and after.
Before - original cabinet without fireplace
After - fireplace installation complete
The fireplace project took two full weeks, which is about twice as long as Paul expected; but it was completed just in time for the arrival of crisp, cool fall weather here in Florida. The long-range forecast shows the highs will struggle to get out of the 80s for the next 10 days. In fact, it looks like we might have a couple of days with highs only in the 70s and lows all the way down to the 50s - brrrr!
Seriously, the really cool weather probably won't arrive here in central Florida until late December or January when overnight lows can dip down into the 40s and even into the 30s. That may not seem very cold to all you Yankees out there, but when you're used to summer temperatures in the 90s every day, it will feel cold to us. The good news is, our new fireplace will be ready be ready when we need it.